Lightweight Durable 3D Printed Ceramic Robotic Arms For Industrial Automation

This product is made of 99.7% high-purity alumina (Al₂O₃) ceramic material, formed integrally through Selective Laser Melting (SLM) 3D printing technology. Designed specifically for laboratory automation, it features ultra-high cleanliness, corrosion resistance, and lightweight properties, meeting ISO 14644-1 Class 5 cleanroom standards.

Typical Applications

• Biological Labs: Cell culture sampling robotic arms

• Pharmaceutical Industry: Drug dispensing in sterile environments

• Chemical Analysis: Automated sampling of corrosive liquids

• Semiconductor Inspection: Wafer surface particle collection

• Food Testing: Automated microbial sampling

Core Advantages

✓ Ultra-High Precision: Repeat positioning accuracy ±0.01mm
✓ Corrosion Resistance: Withstands pH 1-13 acid/alkali solutions
✓ Lightweight Design: 50% weight reduction compared to traditional metal arms
✓ Contamination-Free: Metal ion release <0.1 ppb
✓ Rapid Customization: 72-hour turnaround from design to prototype

Technical Parameters

Precision Manufacturing Process

Digital Modeling:

• Kinematic simulation optimization

• Stress topology optimization design

3D Printing:

• 20μm precision powder layering

• 1064nm laser micro-zone melting

Post-Processing:

• 1600°C vacuum sintering

• Nanoscale surface polishing

• Laser marking for traceability

Cleaning & Packaging:

• Megasonic cleaning

• Plasma activation

• Vacuum sealing

Usage Guidelines

⚠️ Environmental Requirements: Temperature 20±2°C, Humidity 40-60% RH
⚠️ Sterilization Methods: Ethanol/UV disinfection only
⚠️ Motion Control: Max speed ≤0.5 m/s
⚠️ Maintenance Cycle: Calibration every 200 hours

Professional Services

• Certification Reports: Biocompatibility report (ISO 10993) provided

• Custom Development: Supports quick-change end-effector customization

• Training Support: Free operator training (8 sessions)

• Spare Parts Support: 24-hour emergency response

FAQs

Q: How is contamination prevented during sampling?
A: Triple protection design:
① Full ceramic construction
② Hydrophobic surface treatment (contact angle >110°)
③ Positive-pressure clean airflow protection

Q: Can liquid sampling be integrated?
A: Customizable options:

• Embedded microfluidic channels (min. 0.3mm diameter)

• Corrosion-resistant valve integration

• High-precision volume control (±1μL)

Q: Any sterilization restrictions?
A: Permitted methods:
• Autoclaving (121°C/20min)
• Gamma irradiation (≤25kGy)
• Prohibited: Ozone sterilization