Rectangular Silicon Carbide Ceramic Structural Block (With Central Through Hole)

Rectangular Silicon Carbide Ceramic Structural Block (with Central Through Hole)

Product Introduction

This product is a rectangular silicon carbide (SiC) ceramic structural block manufactured using pressureless sintering technology. Silicon Carbide (SiC), as a representative of advanced engineering ceramics, possesses excellent high-temperature stability, outstanding mechanical strength, and remarkable wear resistance. The product features a standard rectangular design with a precision central through hole at the top, offering a simple and symmetrical structure. The surface is precision ground to a mirror-like finish. The deep black appearance demonstrates its exceptional physical and chemical properties, making it an ideal choice for harsh working conditions involving high temperatures and severe wear.

Primary Applications

• High-Temperature Equipment Structural Components: Widely used in semiconductor manufacturing equipment, vacuum furnace support beams, insulating pillars, etc.

• Precision Machinery Guide Parts: Serves as wear-resistant sliders for linear guides, positioning reference blocks for precision measuring equipment.

• Chemical Industry Wear-Resistant Components: Suitable for key components like wear-resistant bushings and mechanical seal rings in chemical pumps and valves.

• Automation Equipment Accessories: Used as wear-resistant structural blocks in robot end-effectors and automated conveying systems.

Product Advantages

• Exceptional Wear Resistance: Hardness up to HRA 93, wear resistance is more than 20 times that of high-chromium cast iron.

• Excellent High-Temperature Stability: Maintains excellent mechanical properties even in high-temperature environments up to 1650°C.

• Outstanding Thermal Shock Resistance: Can withstand rapid heating and cooling thermal shocks without cracking.

• Superior Chemical Inertia: Excellent resistance to acid and alkali corrosion, suitable for various corrosive environments.

• High Stiffness and Lightweight: Density is only 3.12 g/cm³, 60% lighter than steel with comparable stiffness.

Specifications Table

Manufacturing Process

High-purity silicon carbide fine powder → Additive mixing → Spray drying → Dry pressing → Pressureless sintering → Diamond tool machining → Ultrasonic flaw detection → Dimensional accuracy inspection → Surface fine grinding → Final cleaning and packaging.

Usage Instructions

1. Pre-Installation Check: Ensure the mounting contact surface is flat and free of oil and contaminants.

2. Fit Tolerance: For the through hole design, a H7/g6 fit tolerance is recommended to ensure assembly accuracy.

3. Fixing Method: It is recommended to use high-temperature adhesive combined with mechanical clamping.

4. Operating Environment: Avoid direct contact with highly corrosive media such as hydrofluoric acid and molten alkali metals.

5. Regular Maintenance: It is recommended to inspect the surface for wear every three months and promptly adjust installation stress.

After-Sales Service

A 24-month quality warranty is provided, and customer usage records are established. 7x24 technical consultation support is available. Emergency orders are delivered within 10 working days. Free sample testing and technical selection guidance are offered.

FAQ

1. Q: What machining accuracy can be achieved for the central through hole?
   A: Standard product through hole accuracy can reach IT7 grade, with the highest achievable machining accuracy up to IT5 grade, roundness error ≤0.005mm.

2. Q: What are the main advantages compared to zirconia ceramics?
   A: Thermal conductivity is 8 times higher, maximum service temperature is increased by 500°C, and hardness is 30% higher, making it more suitable for high-temperature heat conduction applications.

3. Q: Are custom special sizes supported?
   A: Complete customization is supported, with maximum processable dimensions of 300×300×200mm, and additional services like special chamfering and threading are available.