Silicon Carbide Ceramic Sleeve Assembly: Precision Industrial Wear-Resistant Sleeve And Core Rod Solution

Silicon Carbide Ceramic Sleeve Assembly: Precision Industrial Wear-Resistant Sleeve and Core Rod Solution

Product Introduction

The silicon carbide ceramic sleeve assembly is a high-performance industrial component consisting of a high-precision silicon carbide ceramic sleeve and a matching core rod. The sleeve features a unique multi-hole distribution design with uniformly arranged circular holes on the end face and a precision through shaft hole at the center. The assembly is made of reaction-bonded silicon carbide material, presenting a dark gray matte texture with a uniform and dense microstructure. This special design ensures both the structural strength of the component and provides optimized channels for fluid passage and heat exchange.

Main Applications

• High-temperature pump and valve mechanical seal systems

• Corrosion-resistant bushings for chemical equipment

• Semiconductor wafer handling rollers

• Photovoltaic silicon wafer sintering fixtures

• Wear-resistant bearing bushings for machinery

• Transmission components for high-temperature furnaces

• Guide components for precision instruments

• Automotive water pump mechanical seals

Product Advantages

1. Exceptional Wear Resistance: Hardness up to 2800HV, wear resistance is 10 times that of steel

2. Excellent Thermal Conductivity: Thermal conductivity of 150W/m·K, rapid heat dissipation prevents thermal deformation

3. High Temperature Resistance: Can operate stably for long periods in 1600°C environments

4. Corrosion Resistance: Excellent resistance to acid and alkali corrosion, suitable for harsh working conditions

5. Low Friction: Friction coefficient of only 0.1, ensuring smooth operation and energy savings

6. Good Insulation: Volume resistivity > 10¹³Ω·cm

7. Lightweight: Density of only 3.1g/cm³, reducing equipment load

Specification Parameter Table

Process Flow

Silicon carbide powder preparation → Binder addition → Isostatic pressing → Precision drilling processing → Reaction bonding sintering → Precision dimensional processing → Ultrasonic flaw detection → Laser dimensional inspection → Performance testing → Cleaning and packaging

Usage Instructions

1. Clean the mating surfaces before installation to ensure no contamination

2. Recommended to use special tools for press-fit operations

3. Working environment temperature changes should be gradual, avoid rapid heating and cooling

4. Regularly inspect the wear condition of sealing surfaces

5. Use matching specialized lubricants

6. Pay attention to moisture and impact protection during storage

After-Sales Service

• Provide professional technical selection guidance

• Support product customization and development

• 24-hour technical consultation response

• 12-month product quality guarantee

• Lifetime maintenance technical support

• Regular customer follow-up services

FAQ

Q: What are the advantages compared to zirconia ceramics?
A: Better thermal conductivity, higher temperature resistance, more suitable for high-temperature heat conduction applications

Q: Do you support custom non-standard sizes?
A: Support customization of various sizes and hole patterns according to customer requirements

Q: How is the assembly fit tolerance guaranteed?
A: Using precision machining processes, tolerances can reach IT5 grade

Q: What is the service life in strong acid environments?
A: Can guarantee service life of over 10,000 hours within pH range of 2-12