Alumina Ceramic Structural Support Components In Machinery Manufacturing: The High-Reliability Industrial Backbone

Alumina Ceramic Structural Support Components In Machinery Manufacturing: The High-Reliability Industrial Backbone

Product Introduction

Alumina ceramic structural support components are precision mechanical load-bearing elements made from high-purity (92%-99.7%) alumina material. Manufactured through advanced forming and sintering processes, these products feature extremely high rigidity, hardness, and compressive strength. Designed specifically for mechanical support requirements under high-load, high-wear, and special working conditions, they are indispensable basic components in modern high-end equipment manufacturing.

Main Applications

• Precision Machine Tools: Ceramic guide rails, bearing seats, and spindle support components for high-precision grinding machines and CNC machining centers

• Automated Production Lines: Industrial robot joint bearings, mechanical arm connecting parts, and wear-resistant guide rails for conveyor lines

• Semiconductor Manufacturing Equipment: Lithography machine platform support seats, ceramic structural components for wafer transfer mechanisms

• Measuring Instruments: Support platforms for coordinate measuring machines, basic frames for precision testing equipment

• High-Temperature Equipment: Support columns for smelting furnaces, load-bearing components for heat treatment equipment, kiln roller paths

Core Advantages

• Ultra-High Rigidity: Elastic modulus up to 380 GPa, 1.5 times that of steel, ensuring support stability

• Minimal Deformation: Thermal expansion coefficient is only 1/3 that of steel, maintaining dimensional stability during temperature changes

• Exceptional Wear Resistance: Vickers hardness ≥1700 HV, service life is more than 10 times that of metal components

• Corrosion Resistance: Resists acid and alkali corrosion, suitable for special working environments

• Lightweight: Density is only 40% that of steel, reducing equipment movement inertia

• Insulation Performance: High resistivity, suitable for special electrical environments

Specification Parameter Table

Process Flow

Raw material selection → Formula ball milling → Spray granulation → Dry pressing/isostatic pressing → Precision machining → High-temperature sintering → Diamond grinding → Non-destructive testing → Laser marking → Cleaning and packaging

Usage Instructions

1. Clean contact surfaces before installation to ensure they are free of oil stains and impurities

2. Use specialized installation tools to avoid direct impact or shock during installation

3. It is recommended to use with elastic gaskets to avoid stress concentration

4. Operating temperature changes should be controlled within ±10°C per hour

5. Regularly inspect surface condition and clean wear powder in a timely manner

After-Sales Service

• 24-month quality warranty period

• Professional technical team provides installation guidance

• 48-hour rapid response to customer needs

• Free technical consultation and selection services

FAQ

Q: What are the advantages of ceramic support components compared to metal support components?
A: They offer higher rigidity, better wear resistance, superior temperature stability, and corrosion resistance, resulting in a longer service life.

Q: What is the maximum load capacity?
A: Load capacity ranges from 500 kg to 20 tons depending on specifications; specific selection requires consideration of operating conditions.

Q: Is non-standard customization supported?
A: Yes, we support customization of various shapes and sizes of structural components according to customer drawings and requirements.

Q: How to ensure installation accuracy?
A: It is recommended to install in a constant temperature environment, use specialized fixtures, and strictly follow installation specifications.