Zirconia Ceramic Industrial Components: The Reliable Choice For Mechanical Devices

Zirconia Ceramic Industrial Components: The Reliable Choice for Mechanical Devices

Product Overview
Zirconia ceramic industrial components are precision-engineered from high-performance yttria-stabilized zirconia (3Y-TZP), specifically designed for insulation, high-temperature resistance, and fluid handling in mechanical systems. Manufactured using advanced powder metallurgy and precision machining technologies, these components deliver exceptional performance, making them indispensable in modern industrial equipment.

Applications

• Insulation: High-voltage insulation sleeves, motor insulation parts, electrical connectors

• Bearing Systems: High-temperature bearing assemblies, corrosion-resistant bearings, high-speed rotating components

• Fluid Handling: Pipeline connectors, pump and valve parts, fluid transport support components

• High-Temperature Environments: Heat treatment equipment parts, furnace accessories, heat exchanger components

• Special Conditions: Corrosive environment parts, non-magnetic applications, vacuum system components

Key Advantages

• Excellent Electrical Insulation: Volume resistivity >10¹⁴ Ω·cm, dielectric strength ≥15 kV/mm

• Outstanding Heat Resistance: Maximum operating temperature of 1500°C with excellent thermal stability

• Superior Wear Resistance: Vickers hardness ≥1250 HV, significantly longer service life than metal parts

• Chemical Corrosion Resistance: Resists acid and alkali erosion, ideal for harsh environments

• High Mechanical Strength: Flexural strength ≥900 MPa, compressive strength ≥2000 MPa

• Dimensional Stability: Low thermal expansion coefficient ensures high precision

Specifications

Manufacturing Process
Raw Material Selection → Formula Preparation → Spray Granulation → Isostatic Pressing → Pre-Sintering → CNC Machining → High-Temperature Sintering → Precision Grinding → Quality Inspection → Cleaning and Packaging → Final Inspection

Usage Guidelines

1. Clean contact surfaces thoroughly before installation to remove oil and impurities.

2. Use specialized tools for installation to avoid impacts or collisions.

3. For high-temperature applications, control the heating rate to ≤10°C per minute.

4. Regularly monitor usage conditions and record operational parameters.

5. Store in a dry environment to prevent mechanical damage.

After-Sales Support

• 24-month quality warranty

• Professional technical support team

• 48-hour rapid response

• Free technical consultation

• Lifetime maintenance guidance

Frequently Asked Questions (FAQ)
Q: What is the typical service life of zirconia ceramic components?
A: Under normal operating conditions, they last 5–10 times longer than metal components.

Q: Do you offer customizations for non-standard parts?
A: Yes, we provide custom solutions for specialized specifications and shapes based on customer requirements.

Q: What is the maximum pressure these components can withstand?
A: Depending on the design, they can handle working pressures up to 50 MPa.

Q: How can I test the insulation performance?
A: Use an insulation resistance tester for on-site verification, ensuring values exceed >10¹⁴ Ω.