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Home > Products > Silicon Nitride Ceramics > High Strength Silicon Nitride Ceramic Plunger with Wear and Corrosion Resistance for Industrial Applications

High Strength Silicon Nitride Ceramic Plunger with Wear and Corrosion Resistance for Industrial Applications

Product Details

Place of Origin: Made In China,Zhejiang,Jinhua

Brand Name: Dayoo

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Price: Negotiate

Packaging Details: Carton

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Material:
Silicon Nitride
Processing Service:
Cutting, Punching, Moulding
Electrical Insulation:
Yes
Advantage:
Thermal Shock Resistance
Wattage Density:
2~25W/cm2
Drawing Format:
2D/(PDF/CAD)3D(IGES/STEP)
Thermal Conductivity:
25 W/mK
Electrical Resistivity:
10^14 Ω·cm
Compressive Strength:
2000 MPa
High Strength:
Up To 1000 MPa
Package:
Customized
Temperature Resistance:
Up To 1400°C
Density:
3.2 G/cm3
Highest Melting Point:
1900℃
Wear Resistance:
Excellent
Material:
Silicon Nitride
Processing Service:
Cutting, Punching, Moulding
Electrical Insulation:
Yes
Advantage:
Thermal Shock Resistance
Wattage Density:
2~25W/cm2
Drawing Format:
2D/(PDF/CAD)3D(IGES/STEP)
Thermal Conductivity:
25 W/mK
Electrical Resistivity:
10^14 Ω·cm
Compressive Strength:
2000 MPa
High Strength:
Up To 1000 MPa
Package:
Customized
Temperature Resistance:
Up To 1400°C
Density:
3.2 G/cm3
Highest Melting Point:
1900℃
Wear Resistance:
Excellent
High Strength Silicon Nitride Ceramic Plunger with Wear and Corrosion Resistance for Industrial Applications
Silicon Nitride Ceramic Plunger/Rod: High-Performance Industrial Precision Component
Product Introduction

The Silicon Nitride Ceramic Plunger is a cylindrical industrial ceramic component manufactured from high-performance silicon nitride material. This precision-engineered product offers superior performance compared to traditional metals and alumina ceramics in extreme operating conditions. Manufactured from high-purity silicon nitride powder using advanced forming and sintering processes, it features a dense microstructure with precision-ground and polished surfaces for exceptional dimensional accuracy and smoothness.

Primary Applications
  • High-Temperature Industrial Furnaces & Equipment: Kiln rollers, support rods, and fixtures in semiconductor sintering, metallurgy, and glass manufacturing
  • Chemical & Pump/Valve Systems: Core components in metering pumps and plunger pumps for corrosive, high-purity, or particle-laden media
  • Machinery & Automotive Industry: Balls and rollers for high-performance bearings in high-speed, high-temperature, or corrosive environments
  • Electronics & Semiconductor Sector: Insulating jigs, carriers, and heater plate components in chip manufacturing
  • Research & Defense: Special structures and wear-resistant parts requiring lightweight and high rigidity
Product Advantages
  • Exceptional Mechanical Strength & Hardness: Superior wear resistance and longer service life than most metals and alloys
  • Outstanding Thermal Shock Resistance: Withstands rapid temperature changes without cracking
  • Superior Corrosion Resistance: Resistant to most acids and alkalis for harsh environments
  • Low Density & Self-Lubricating Properties: Lightweight with reduced friction coefficient
  • Excellent Electrical Insulation: Maintains insulation properties even at elevated temperatures
Technical Specifications
Parameter Unit Typical Value
Main Composition - Si₃N₄ ≥ 95%
Bulk Density g/cm³ 3.20 - 3.30
Flexural Strength MPa ≥ 700
Vickers Hardness HV0.5 ≥ 1400
Fracture Toughness MPa*m¹/² 6.0 - 7.0
Coefficient of Thermal Expansion ×10⁻⁶/℃ (20-800℃) 3.0 - 3.5
Maximum Service Temperature 1200 (in air)
Dielectric Strength kV/mm ≥ 15
Manufacturing Process

The production follows a precise multi-step process: Raw Material Preparation → Isostatic Pressing → CNC Machining (Green State) → Gas Pressure Sintering → Precision Grinding/Polishing → Non-Destructive Testing → Cleaning & Packaging. Gas Pressure Sintering is the critical step for achieving high-density, high-performance products.

Usage Instructions
  • Installation: Ensure clean mating components and use specialized tools for smooth pressing
  • Mating Materials: Pair with high hardness materials (cemented carbide, specialty steels) for optimal service life
  • Avoid Stress Concentration: Designs should prevent sharp corners and uneven stress loads
  • Cleaning: Use ultrasonic cleaners or neutral solvents; avoid highly corrosive chemicals
After-Sales Service

We provide comprehensive technical support including product consultation, custom manufacturing, and application solutions. All products undergo strict quality inspection and include a certificate of compliance.

Frequently Asked Questions
Q: What is the main advantage of Silicon Nitride Ceramic compared to Zirconia Ceramic?
A: Silicon Nitride offers superior thermal shock resistance and fracture toughness, making it less prone to cracking under rapid temperature changes. It also has a lower density.
Q: Can you customize non-standard sizes and shapes?
A: Yes. We support custom manufacturing and machining based on customer drawings.
Q: What tolerance grade can the product achieve?
A: Through precision grinding, dimensional tolerances can typically be controlled within ±0.01mm, depending on product size and requirements.
High Strength Silicon Nitride Ceramic Plunger with Wear and Corrosion Resistance for Industrial Applications 0