Superior Wear Resistance and Fuel Efficiency with Automotive-Grade Silicon Nitride Ceramics

Superior Wear Resistance and Fuel Efficiency with Automotive-Grade Silicon Nitride Ceramics

Specially developed for the automotive industry, this product line is manufactured using 99.6% high-purity silicon nitride (Si₃N₄) through precision gas pressure sintering. Featuring lightweight, high-temperature resistance, and superior wear resistance to significantly enhance performance and lifespan of critical automotive components.

Primary Applications

• Powertrain: Turbocharger rotors

• Transmission: Bearing balls and cages

• Braking system: High-performance brake pads

• NEV: Motor insulation components

• Exhaust system: Hot-end seals

Automotive Advantages

✓ Lightweight: Density 3.2g/cm³, 40-60% weight reduction
✓ Extreme wear resistance: 1/10 wear rate of steel
✓ High-temperature resistance: Withstands 1200°C instant temperature
✓ Fuel efficiency: Reduces friction loss by 15-20%
✓ Extended lifespan: 3-5x longer service life

Automotive-Grade Specifications

Automotive Manufacturing Process

1. Material selection: Automotive-grade powder (metal impurities ≤100ppm)

2. Precision forming: 200MPa isostatic pressing + CNC machining

3. Atmosphere sintering: 1850°C nitrogen-protected sintering

4. Surface treatment: Nano-level polishing (Ra≤0.1μm)

5. Full inspection:

   • Dynamic balance testing (G2.5 grade)

   • Fatigue test (10 million cycles)

   • Bench test (simulating real conditions)

Usage Guidelines

⚠️ Installation: Use specialized tools
⚠️ Temperature limit: Instantaneous ≤1200°C/Continuous ≤800°C
⚠️ Lubrication: Must use specified lubricants
⚠️ Maintenance: Inspect every 50,000km

Automotive Services

• Warranty: 5 years or 300,000km

• Technical support: Free failure analysis

• OEM solutions: Custom development for automakers

• Testing service: Provides bench test reports

FAQ

Q: Advantages vs traditional metal parts?
A: Key benefits include:
① >40% weight reduction
② 10x better wear resistance
③ 3-5% improved fuel efficiency

Q: Cold climate performance?
A: Passes -40°C low-temperature tests without performance degradation.

Q: Crash safety?
A: Complies with ECE R94 standards, breaks without sharp edges.